Energy recovery type battery Model 17020 module test system

  • The CE Mark
Energy recovery type battery module test system
Energy recovery type battery module test system
The product features
  • The battery discharge energy recovery function, can save electricity, environmental protection, low thermal output, the efficiency of 85%
  • Have parallel function, can according to user demand greater current up to 60 in parallel channels
  • Operating modes: constant current/constant voltage/constant power discharge
    • Each channel power 600 w, 1.25 kW, 2.5 kW, 5 kW, 10 kW, 20 kW, 30 kW, 50 kW, 60 kW
    • Voltage 20 v, 60 v, 100 v, 200 v, 500 v module
    • The maximum current 2600 a (parallel)
  • The simulation of dynamic current charge and discharge function
  • High precision voltage measurement accuracy of current
  • Quick charge and discharge current switching, smooth uninterrupted
  • The charging and discharging mode switch (CC - CV - CP), no surge current is smooth
  • Report data analysis function
  • Support power data reset function
  • Independent channel protection function

    Application field

  • Electric vehicle battery module
  • Electric locomotive power battery
  • Electric bicycle batteries
  • UPS battery
  • Energy storage battery
  • Power tools battery
  • Start the battery
  • Lead-acid battery

Chroma 17020 system is designed for secondary battery testing and development of high precision equipment, suitable for use in battery endurance test, the product into the outgoing inspection, design validation studies, battery production capacity online Learning (Learning) and testing purposes.

In view of energy issues, green products should be used when production accord with environmental protection concept mode of production;Traditional equipment processing in the form of heat, the waste discharge energy into heat energy, and needs more air conditioning, cooling equipment.Chroma 17020 system USES recyclable energy architecture design, the battery discharge to the mains electricity generated or transfer directly to the need to recharge the battery pack, solve the problem of discharging waste of energy, in addition to bring huge economic effects for the user, also solve the problem of heat treatment is not easy to operation space, and meet the environmental requirements.

Chroma 17020 system has independent multi-channel design architecture, can support multiple sets of different features of battery charging and discharging test, can be completely independent operation.In addition, the channel can be parallel function, users can according to the battery of the specifications of the product, simple adjustment device in parallel condition, increase the flexibility of user equipment, the user can according to the test requirements of the object under test quantity and specification for configuration, do not have to buy product a little difference because a variety of specifications for equipment, can achieve high equipment utilization.

Chroma 17020 'pro software system collocation, have flexible programming function, each channel can be completely independent testing, comply with the Battery high custom and diversified needs.

A charge and discharge without seam type conversion function, can fast charge and switch, set the simulation programming quick charging and discharging mode, can the simulation can kind of battery state of actual use.

The output of the high precision accuracy and measurement specifications and ensure the test quality, suitable for need reliable data of detection.Batteries, for example, incoming inspection, test battery management system, battery endurance test, etc.Used for the different scope includes electric depot battery module efficiency test, battery module factory different battery core performance test for different batteries, battery core factory raw material performance test, middle and lower reaches of applications across the industry.

Introduced many safety design for battery test, the test process such as over voltage, over current, anomaly detection function, to ensure the safety of the testing process;Data storage mechanism, when faced with computer and the instantaneous power anomaly data can be saved in the memory is not lost and record the interrupted status, can choose to continue after restart the test.

Test project

  • Working condition of simulated test
  • Power battery production line capacity study test
  • Cycle life testing
  • The battery pack conformance testing
  • The dc resistance test
  • Battery endurance test
  • Battery voltage, capacity, power test
  • Battery charging and discharging characteristics test
  • Battery reliability test
  • The overcharge, discharge the endurance test
  • The temperature test

Energy recovery optimization and utilization

  • When the battery discharge energy recycle optimization
    • Direct recycling: to transfer power in a discharge to the need to recharge the battery pack
    • Grid recycling: have extra recycled to the electricity grid
  • Recyclable energy design, won't produce huge thermal energy consumption
  • The user can save air conditioning costs of cooling equipment and the environment
  • Equipment feedback grid current total harmonic distortion is less than 5%
  • Under the rated power, power factor more than 0.9
  • Recycling electrical energy can be directly used in factory
  • When discharge in rated power more than 20%, recovery efficiency can reach about 85%

Simple way of parallel control

Simple parallel way, increase the user application of elasticity, maximum parallel 60 channel.

Through parallel function can support a variety of different power under test

Equipment through the parallel function can test different capacity, the object under test does not need to replace the equipment.Battery module manufacturers products have large capacity and small capacity of a variety of forms, if buy high power equipment, meet with small capacity battery test, measurement accuracy obviously inadequate;Used in parallel test, battery test can be set in accordance with the actual capacity of the channel is used in parallel, there will be no accuracy does not conform to requirements.

Working condition of simulated

The use of the battery pack is fast and not specifications of the current state, through the working condition of simulation, the use of the battery status can be real reaction in the battery.

  • Dynamic charge and discharge Waveform of simulation battery actual use, in the dynamic current mode (Waveform), maximum discharge and the maximum charging current switching time need only 10 ms
  • Work step can be set inside a computer reads the specified storage current waveform of the Excel file
  • Each channel can store 720000 points, for long time dynamic testing
  • Interval: 10 ms - 100 s

High frequency sampling measurement technology capacity test (more accurate)

General battery test machine, the use of computer software based on the current value computing power.Because the data transfer technique have bottleneck, transmission speed limit, in view of the dynamic current capacity calculation, error will be large.Chroma increased by V/I sampling rate, and through the two integral method, provide better capacity calculation, accurate current change when the data is not missing, not affected by the data transfer rate.

  • V/I 50 KHZ sampling rate (every 20 mu s sampling point)
  • Piecewise integral mode operation:
    • For I integral - electric capacity
    • The V x I integral - energy

System features

Independent channels

  • Each channel independent formula
  • Each channel is independent of output
  • Each channel independent protection monitoring
  • Each channel independent work step conversion

The operation mode

  • Constant current/constant voltage/power/voltage - limit current charge and discharge mode
  • Dynamic any current waveform charge-discharge mode
  • Dc resistance test mode
  • Let stand mode

As the conditional

  • Time/temperature/power/voltage/current
  • Data collector channel data (optional)

Protect the conditions

  • A charge/discharge pressure/over current/voltage temperature/capacity/loop resistance protection
  • Data collector channel data (optional)
  • After detecting abnormal grid, the initiative to cut off the main circuit power supply, to protect security
  • Voltage/current changes quantity protection
  • Short variation protection: to prevent the battery condition occurs, can activate protection
  • Change in protection period
  • CC - CV in shift time

The test record

  • Each channel test data independence
  • Step channel report: engineering/testing date/time/a layer (Cycle) / 2 cycles (Loop)/steps work step model/time/work status/energy/temperature/voltage/current/capacity _X/data collector channel data (optional)
  • Cut-off statement: work/work steps number/state/steps/work start time/work mode cut-off/cut-off current/voltage dc internal resistance/data collector channel data (optional)

Save a space

  • Energy recovery device does not need to consume energy mass load and heat dissipation space, the space is smaller than his card about a third of the size.

No period of transfer

  • Continuous charging and discharging period of transformation patterns, charge discharge without delay, let users can test the design of the battery limit
  • CC CV when charging, no switching surge, won't hurt to the battery

The dynamic response time

  • General mode (CC/CV/CP/CC - CV), from the time needed for maximum charging current switch to maximum discharge current less than 50 ms (dynamic mode the time required for 10 ms)
  • No surge current changes (over shoot), no battery damage

The temperature measurement

  • Provide a simple and convenient temperature measurement function, can be used to protect and cut-off condition setting.
  • Temperature measurement: each channel have temperature data measurement, the range of 0 ℃ ~ 90 ℃ + 2
  • Each channel connecting up to four temperature sensor
  • Temperature measurement is suitable for the surface of the battery pack and the environment, for thermal protection mechanism

Bring about temperature sensor

Charge and discharge joint separable

  • With a single channel can set the charging and discharging joint separation mode, suitable for battery charge and discharge circuit design independently.

Power is returned

  • Have data temporary storage function, when sampling time to 1 second, about 60 minutes can store data have test the interrupt return function, when the mains interruption or computer crashes, succeeded in unfinished test flow is optional.

Automatic test system software platform

Chroma 17020 test system software platform 'Pro, conforms to the requirement of each test the secondary Battery, with a high degree of stability and security, and have power data save reply function, to prevent any possibility of data missing.

The use of friendly interface

  • Multiple language interface: support numerous/in brief/in three languages English interface
  • Real-time monitoring: real-time browsing system test status, do not need to wait for, channel data and system integration can browse at the same time
  • Graphic management: channel test status through different graphic management, be clear at a glance, easy to see to understand easy to understand, control state immediately, understand the test state
  • Permissions Settings: to set the user permissions operation, convenient management
  • Abnormal state fault record tracking: independent record channel

Work step edit

  • Editable 255 charge and discharge conditions
  • Have double Loop function (Cycle & Loop), each layer can be set to 9999 Cycle
  • Editable dynamic charge and discharge waveform
  • Editable various charge and discharge conditions (constant voltage/constant current/constant power dynamic current/constant voltage - current limit / / dc internal resistance)
  • As conditions: time/temperature/power/voltage/current
  • Conditions make the action: / / jump to the end of next step/quiet place

Statements elves and statistical report

  • Customizable report format
  • Can be output PDF, CSV, XLS file format
  • Have report mapping function
  • Statement analysis function: users can determine the parameters of X and Y axis and output in line with the requirements of the test report, do not need through the instrument software output statements
  • Statements and cut-off statement can be output channel
  • Can produce Life test report (Life - cycle report), capacity and voltage comparison report report (Q - V), charge-discharge test report (V/I/T - time report), etc

System integration

  • Through software can integrate constant temperature and humidity box, charging and discharging test do synchronization setting conditions
  • Through software can integrate data collector, in the process of charging and discharging, the voltage and read many groups
  • Temperature records, the condition can begin to protect or cut-off condition
  • Through the communication interface device, software can be integrated in the process of charging and discharging, read more groups of battery management system (BMS) data, the condition can be converted to protect start-up condition or cut-off condition
  • Temperature multi-function recorder Model 51101-64, measurable voltage and temperature

Chroma 51101-64 multi-function recorder:

  • Multi-channel synchronous data sampling
  • A single channel data capture rate = constant value
  • The minimum sampling time: 200 ms
  • Control interface: Ethernet

High performance hard equipment

Can be adjusted according to user requirements, different system configuration, can expand the channel number, up to 60 channel control at the same time.

Battery simulation function

17020 and battery of battery charging and discharging machine emulator two functions, can be used to test the battery pack and test connected to the battery related products, products in the research and development design, its suppliers of batteries is not in place, can function through 17020 battery simulator, confirm whether the system function is normal, and can also be programmed different battery state of (SOC) condition, and can download different curve of battery, state of charge and discharge test products, do the product with battery test evaluation in advance, can be used in automobile motor drives, light electric vehicle electronic control unit start-stop system, car charger.

Battery simulation function

  • Multi-channel battery characteristic simulation
  • Battery charging power supply and discharge simulation
  • Battery set characteristic curves
  • The inception voltage and initial capacity initialization setting
  • Battery capacity setting
  • Charge and discharge efficiency
  • Dc battery internal resistance simulation
  • Battery pack initializes the loop simulation
  • Single channel double power supply

Battery protection function

  • Over current protection
  • Over current protection
  • Battery voltage/high power warning
  • Low battery voltage/power warning
  • Battery voltage/high power protection
  • Low battery voltage/power protection

Single channel double power supply

  • Voltage/current/power
  • Voltage/current setting
  • The Pre - charge function: set the time needed for the output voltage is set

Real-time test data show

  • Voltage/current/power numerical display
  • Voltage/current/power graphics display
  • Battery charge and discharge curves show
  • Test report export function

48 v auto start-stop system motor drive testing application


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The narrative

Energy recovery type battery module test system

Energy recovery type battery module testing system 60 v / 600 w / 13 a, 8 ~ 56 ch

Energy recovery type battery module testing system 2.5 kW / 60 v / 62.5 A, 4 ~ 20 ch

Energy recovery type battery module testing system 2.5 kW / 100 v / 50 a, 4 ~ 20 ch

Energy recovery type battery module testing system 2.5 kW / 200 v / 30 a, 4 ~ 20 ch

Energy recovery type battery module testing system 2.5 kW / 500 v / 13 a, 4 ~ 20 ch

Energy recovery type battery module testing system 5 kw / 20 v / 260 a, 2 ~ 10 ch

Energy recovery type battery module testing system 5 kw / 60 v / 250 a, 2 ~ 10 ch

Energy recovery type battery module testing system 5 kw / 60 v / 125 a, 2 ~ 10 ch

Energy recovery type battery module testing system 5 kw / 100 v / 100 a, 2 ~ 10 ch

Energy recovery type battery module testing system 5 kw / 200 v / 60 a, 2 ~ 10 ch

Energy recovery type battery module testing system 5 kw / 500 v / 26 a, 2 ~ 10 ch

Energy recovery type battery module testing system 10 kw / 20 v / 520 a, 1 ~ 5 ch

Energy recovery type battery module testing system 10 kw / 60 v / 500 a, 1 ~ 5 ch

Energy recovery type battery module testing system 10 kw / 60 v / 250 a, 1 ~ 5 ch

Energy recovery type battery module testing system 10 kw / 100 v / 200 a, 1 ~ 5 ch

Energy recovery type battery module testing system 10 kw / 200 v / 120 a, 1 ~ 5 ch

Energy recovery type battery module testing system 10 kw / 500 v / 52 a, 1 ~ 5 ch

Energy recovery type battery module testing system 20 v / 1040 a, 20 kw / 1 ~ 3 ch

Energy recovery type battery module testing system 60 v / 1000 a, 20 kw / 1 ~ 3 ch

Energy recovery type battery module testing system 60 v / 500 a, 20 kw / 1 ~ 3 ch

Energy recovery type battery module testing system 20 kw / 100 v / 400 a, 1 ~ 3 ch

Energy recovery type battery module testing system 20 kw / 200 v / 240 a, 1 ~ 3 ch

Energy recovery type battery module testing system 20 kw / 500 v / 104 a, 1 ~ 3 ch

Energy recovery type battery module testing system 50 kw / 20 v / 2600 a, 1 ch

Energy recovery type battery module testing system 60 v / 2500 a, 50 kw / 1 ch

Energy recovery type battery module testing system 60 v / 1250 a, 50 kw / 1 ch

Energy recovery type battery module testing system 50 kw / 100 v / 1000 a, 1 ch

Energy recovery type battery module testing system 50 kw / 200 v / 600 a, 1 ch

Energy recovery type battery module testing system 50 kw / 500 v / 260 a, 1 ch

Energy recovery type battery module testing system 60 kw / 60 v / 1500 a, 1 ch

Energy recovery type battery module testing system 60 kw / 100 v / 1200 a, 1 ch

Energy recovery type battery module testing system 60 kw / 200 v / 720 a, 1 ch

Energy recovery type battery module testing system 60 kw / 500 v / 312 a, 1 ch

Temperature/multi-function recorder, 64 channels

Temperature measurement sensors and cables

BMS information communication unit, 4 channel

BMS information communication unit, 8 channels

Battery charging and discharging test system with industrial computer