Battery management system power level hardware in loop test bench system Model 8630

Battery management system power level hardware in loop test bench system
The product features
  • Up to 1200 v battery analog voltage
  • Highest current 600 a battery of simulation, the actual verification calibration parameters such as the SOC of the battery management system, SOH
  • Hardware simulation of single channel power battery core 25 w / 5 v / 5 a, batteries voltage response for an average of < 10 ms
  • Test battery management system in static or dynamic situation of overvoltage (OVP) (UVP), low voltage, over current (OCP) composition among (OTP), temperature or low temperature (UTP), and other protection
  • Have high voltage insulation test measurement and insulation impedance modeling ability
  • Active and passive balance battery core strategy dynamic verification
  • The battery voltage Relay open/close, Initial power output, CAN signal sequence related to real-time monitoring
  • Support the CAN, CAN FD, LIN communication interface
  • Integrated Fault Injection Unit hardware Fault Injection simulation function, helping to improve the function of the ISO 26262 security testing
  • Support a variety of Simulink Model - import -based real-time vehicle Model, through the NEDC, working condition of WLTP and other international standard level of vehicle dynamic charge and discharge performance verification
  • Through ASAM XIL and ASAM XIL - MA support upper software test automation
  • Independent PLC system real-time monitoring, ensure safe test process

Range of application

  • Battery management system calibration and verification
  • Reliability and durability test
  • Simulation test vehicle driving cycle
  • The systems integration test

Chroma new battery management system power level hardware in loop test bench system, battery management system of the characteristics of the related parts and components equipment, including battery core simulation, simulated battery voltage and current, the temperature signal simulation, and provides various hardware choice for integration, such as dc power supply, digital meters, insulation measurement instrument, etc.

Chroma 8630 battery management system power level hardware in loop test system for the research and design of battery management system combined with real-time systems and open software architecture, provide flexible and powerful dynamic testing system, charge and CAN be introduced into the practical use situation, dynamic voltage and current measurement calibration, battery balance test, CAN signal measurement and control, fault injection, insulation measurement and simulation charging pile test project, related to the flexibility CAN be realized on the bench and the permutation and combination, so as to simulate verification to the environment is the most important and the failure of the riskiest composite operation situation (such as: cycle discharge of communications and the real signal failure), in does not need to actual battery pack in real vehicle or test under the condition of the battery management system for further test, improved the development efficiency.

Complete Chroma 8630 simulation system of communication and operation, to the simulation of the battery pack fast dynamic charge and discharge flow, different batteries, temperature signal, the system insulation resistance, etc., containing the various protection function test battery management system.Its configuration, high precision programmable power supply according to the actual working condition of set arbitrary or recording, cover more comprehensive complete system dynamic testing.

Achieve real-time control, data acquisition, communication and the protection function

Chroma 8630 to test battery management system of over-current protection, over-voltage protection, under-voltage protection, short circuit protection, temperature monitoring, abnormal alarm functions such as insulation and protection mechanism.Its control software is open architecture, can combine with synchronous real-time system, power equipment, measurement module with all kinds of simulation model, such as vehicles, battery core and charging pile, such as to battery management system more comprehensive real-time dynamic testing.

Commonly used communication interface support CAN, CAN FD and LIN protocol, DBC file functions of support load CAN communication needs.In automatic test support to ASAM XIL for upper interface of the test software, after complete the automatic test program recording system monitoring parameters, used as a subsequent analysis.

Data acquisition interface can set up time, real-time display various parameter values (speed, voltage, current, input power, output power, efficiency, temperature and operating mode, etc.), and in view of the various parameters in the test process graph and output statements.

Chroma 8630 open real-time control platform to support multiple protocols, in addition to the hardware simulation is as high as 480 section battery (< 240 s2p, voltage 1000 V), also can use batteries software to replace hardware simulation model, fabric complete battery pack system, achieve the best balance in cost and performance test.

Configuration independent PLC monitoring system, the real-time monitoring system software and power equipment running status, if there is an error condition occurs immediately stop the batteries voltage and battery voltage, large current simulation movement, protection products and equipment system.

The vehicle dynamic charge and discharge level and working condition of composite applications

Chroma 8630 can simulate dynamic system for dynamic load and back filling behavior, including batteries, high voltage and high current balance current, battery, and support the Altair Activate vehicle Model and various kinds of Simulink Model - -based real-time mathematical Model of the import, realize the NEDC, WLTP, FTP - 75 international standard such as vehicle Driving Cycle.In addition, also can turn signal measurement and control, fault injection, insulation measurement and simulation charging pile each test function, such as high elasticity permutation and combination to achieve complex condition, further to test object to be tested.

Support vehicle safety test requirements development process and function

Chroma 8630 battery management system power level hardware in loop test system, not only can realize the past basic required function and signal control test, also simulated batteries balance current, high battery voltage and high current actual power behavior, compared with the traditional signal level HIL, more complete coverage of EV or energy storage systems such as power components testing range.Assist users to related components in battery management system standard V development process have more validation work right, include system level function and various compound condition test, before entering into a car test can early detection of problems and correct errors, effectively reduce the development cost and improve the test efficiency.

To cover all the more to the complex behavior, the operation of the actual vehicle industry in recent years, vigorously promote the ISO 26262 as a function of road traffic safety specification of each plant and its suppliers in the product development to follow the standard, ISO 26262 by the product system down to the hardware and software, in view of safety requirements put forward the content of which should be followed (functional safety requirements to technical safety requirements, hardware security and software safety requirements), and test verification is mentioned, no matter in any function (ASIL) safety integrity level, must be hardware in the loop and fault injection experiment was carried out, in order to ensure the correctness of the security mechanisms in the vehicle level and the effectiveness of failure coverage.

Chroma 8630 integrated Fault Injection Unit (Fault Injection Unit), in view of the system under all kinds of control and communication signal any open Fault test, and can be combined with dynamic discharge, insulation impedance changes with the static charge...Behavior such as simulation, so as to simulate verify the finished product is the most important and the failure of the riskiest compound operation situation, under the condition of without actual battery module to further test of battery management system, not only improve the design of the product, also with the ISO 26262 process fault injection test content, to achieve ASIL safe level certification.

High elasticity and intuitive man-machine interface test software operation

Man-machine operation Interface (UI Interface) is a very important part of the test system, a direct impact on r&d testers operation convenience and execution efficiency, Chroma 8630 system default integrate all kinds of instruments and equipment to establish control and test program development environment, available for users to write, modify, test procedure, also allow users to edit the UI images, user sustainable optimization test projects and processes.

Analyte equipment and parameter display:

Such as battery charge and discharge status, voltage, current, power, power, protect alarms, insulation degree... etc, and with digital, instrument and drawing the way of updating the value.

Test programs needed to set the control parameters of the picture:

Such as battery charge and discharge start up and shut down, charge and discharge voltage, current, insulation measurement start, fault injection signal selection, choice of test conditions, etc., and to be able to change the form of digital, towing and switch control values.

Battery pack power level in the possibility of ring test bench to upgrade

Chroma 8630 highly flexible software and hardware integration architecture, if the user of the product to a battery pack size, CAN continue to use the original system, match again on the right of the battery charge and discharge machine with high and low voltage equipment, realize the Chroma 8610 battery pack power level in the ring test bench system function, real-time dynamic testing was carried out on the battery, such as simulation NEDC, WLTP international standard operating mode, the battery voltage Relay open/close, CAN signal sequence related to monitoring, etc., at the same time reduce the time of the equipment to build with the user cost of learning.

High performance equipment

A single test functions

  • Batteries voltage simulation and measurement
  • Batteries, simulation and measurement temperature
  • OVP, UVP voltage protection test
  • Charge and discharge temperature protection test
  • Charge and discharge current protection test
  • Up and down protection mechanism of the electric control and all kinds of timing confirmation
  • Dynamic power flow measurement value correction
  • SOC and SOH function test and calibration
  • Batteries, the main passive balance test
  • Any charge and discharge the Pattern again
  • High pressure interlock mechanism for confirmation
  • Ac/dc withstand voltage test

Composite testing capabilities

  • Vehicle Driving Cycle back to the circle of discharge, the degree of fault injection test and confirm the insulation and pressure
  • Any discharge and recharge the Pattern repeat, degree of fault injection test and confirm the insulation and pressure
  • Fault injection of power calculation and the effects of various protective functions
  • Batteries main passive balance strategy effect validation
  • Charging full electric test correction mechanism
  • When charging, degree of fault injection test and confirm the insulation and pressure
  • Battery, batteries, and total voltage, fault signal and the relation between charging energy test

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The narrative

Battery management system power level hardware in loop test bench system

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